360 Surround-View Camera Calibration System
Oem Eol Testing EquipmentCalibration room with automatic light-blocking roller door, 40 LED grille lamps for uniform illumination and PETG calibration boards; MR300-2 internal-expansion vehicle centring device; cycle time under 60 s
Product Details
Vehicle off-line testing equipment | Beijing Taiyuanxiang Technology Co., Ltd.
360 panoramic image calibration equipment
Calibration room + automatic induction shading roller shutter + 40 led grille lights uniform illumination + PETG calibration plate; equipped with MR300-2 internal expansion car aligner, beat<60 秒/台,PLC 主控
Pendulum aligners and control systems: S7-200 SmartPLC, pull cord switches, warning lights and car aligners| Calibration environment controllable The calibration room adopts an automatic induction opaque roller shutter fabric, which automatically turns off the shading during the calibration period. A total of 40 Philips led grille lights (5 columns × 8 lights per column) are arranged directly above the calibration room, and the lighting is installed directly above the vehicle body with the beam vertically downward, ensuring that the surface illumination of the calibration plate is 250 ~ 750 lux, the difference in illumination of each part is less than 100 lux, and there is no shadow on the calibration plate. | Professional calibration plate specifications
PETG plate (thickness 5 ~ 10mm), strong stability, small deformation under the influence of temperature, wear resistance, resistance to general bumps; the board area is treated with matte paint sandblasting (no reflective material), and the surface roughness is 0.2| Automatic Vehicle Straightening
The MR300-2 internal expansion aligner pushes the tire through the synchronous expansion of the cylinder, automatically making the vehicle centerline coincide with the equipment centerline without manual and repeated adjustment. | |
产品概述
360 panoramic image calibration equipment is used for the calibration of panoramic image (surround view) cameras and lane deviation systems when the vehicle is offline. The equipment consists of three parts: vehicle alignment equipment, panoramic image calibration pattern (calibration plate), automatic shading calibration room, and automatic calibration with vehicle positioning and signal indication system.
The vehicle centering equipment adopts the MR300-2 type of internal expansion car centering device, which is improved on the basis of the vehicle centering device for traditional lighting detection. It is mainly used in occasions where small-size centering equipment is required such as panoramic camera calibration or lane deviation calibration. The equipment mainly consists of two parts of front and rear swing platforms, and the installation position of the front and rear swing platforms is adjusted according to the wheelbase of the vehicle to meet the body alignment needs of most passenger cars (passenger cars);When installing the front and rear pendulum stage, ensure that the front and rear center lines coincide. The front and rear axles behind the front and rear pendulum stage are respectively located within the movable range of the front and rear pendulum stage
Principle of alignment: After the PLC judges that the vehicle is in place, it controls the action of the solenoid valve inside the aligner. The moving mechanism on the cylinder pushing platform synchronously expands from the inside to the outside, pushing the vehicle tires to move left and right, and finally making the vehicle centerline coincide with the equipment centerline. The expansion frame is symmetrical to the translation of the driving centerline. When the left and right wheels of the front and rear axles of the vehicle under inspection are respectively tightly attached to the expansion frame, the wheel centerline coincides with the driving centerline, and the vehicle is aligned.
The calibration room adopts automatic induction opaque roller shutter: the roller shutter automatically opens when the vehicle is driven into the induction area at the entrance, and automatically closes after the vehicle is driven into the calibration field; the roller shutter automatically opens before the vehicle is driven into the entrance, and automatically closes after the vehicle is driven out, so as to ensure that there is no external light interference during the calibration period.
Core Strengths
■The calibration environment can be controlled: the calibration room adopts an automatic induction opaque roller shade, and the light is automatically turned off during the calibration period. A total of 40 Philips led grille lights (5 columns × 8 lights per row) are arranged directly above the calibration room, and the lighting is installed directly above the vehicle body with the beam vertically downward, ensuring that the surface illumination of the calibration plate is 250 ~ 750 lux, the difference in illumination of each part is less than 100 lux, and there is no shadow on the calibration plate. ■Professional calibration plate specifications: PETG plate (thickness 5 ~ 10mm), strong stability, small deformation under the influence of temperature, wear resistance, and general bump resistance; the board area is treated with matte paint sandblasting (no reflective material), and the surface roughness is 0.2 ■Automatic alignment of the vehicle: The MR300-2 internal expansion aligner pushes the tires through the synchronous expansion of the cylinder, automatically making the vehicle centerline coincide with the equipment centerline without manual and repeated adjustment. ■Reliable structure and easy maintenance: The aligner moving mechanism adopts a "" -shaped structure, and the left and right mobile push rods are connected through a zigzag structure to ensure that the left and right movements are synchronized and the movement distance is consistent; the bearing connection is used between the middle column of the strut and the swing rod to reduce friction and prolong the life; the joint bearing connection is used between the middle swing rod and the tie rod to eliminate the stress caused by installation errors; the middle vertical rod is bolted to facilitate later disassembly and maintenance. | ■Solid frame material: The V-shaped groove of the front axle adopts 4 10mm steel plates with the same specifications as the 2 plates, and the main frame is welded with channel steel. ■The calibration door has excellent performance: the weight system built into the door frame balances the weight of the door body; the door frame material is galvanized steel; the maximum speed is 2.0m/s; the left high-speed frequency conversion motor; the 2mm thick opaque woven door curtain; the encoder positioning system; the self-triggering safety bottom and the safety light eye placed in the door frame; the emergency device that automatically opens when the door is pulled down; the EFA-TRONIC microcomputer processor control unit; the two-side button switch is activated. ■Beat to Capacity Match: Regular Production Beats<60 秒/台,生产纲领双班 30 万辆/年。 ■Clear signal indication: The red warning light flashes during the calibration process to indicate that the vehicle is calibrating and cannot be driven in and out; the calibration is over; the aligner putter is back in position, the red signal flashes to indicate that the calibration is over, and the vehicle can be driven in and out. Siemens PLC is used as the main control system, and the pull wire switch is used to extend and close the aligner push rod. |
Structure and Details
Synchronous expansion of the movable mechanism of the "of" font inside the aligner |
(II) Main technical parameters
| Equipment composition | Vehicle alignment equipment (MR300-2 internal expansion car aligner), panoramic image calibration pattern (calibration plate), automatic shading calibration room, vehicle positioning and signal indication system |
| Nominal room size | Length 9m x width 6m x height 3.3m |
| Nominal door size | W3.3m x H2.1m |
| Calibrate the form of the door | Auto-sensing opaque rolled shutter cloth; door frame built-in counterweight system; door frame material galvanized steel sheet; 2mm thick opaque woven door curtain; maximum speed 2.0m/s; left high-speed inverter motor; encoder positioning; self-triggering safety bottom edge; safety light eye in door frame; door automatically opens when emergency device is pulled down; EFA-TRONIC microcomputer processor; two-side button switch activated |
| Nominal Room Lighting | Philips led Grille Lights 40 double lamps in total (5 columns, 8 lamps per column); mounted directly above the vehicle body, beam vertically downward |
| Illuminance requirement: | Calibration plate surface 250 ~ 750 lux; illumination difference of each part of the calibration station<100 lux;标定板上无阴影(采用照度计检测) |
| Calibration plate material | PETG plate, thickness 5 ~ 10mm, strong stability, small deformation under the influence of temperature, wear resistance, general bump resistance |
| Calibration plate surface treatment | Board area matte paint (non-reflective material) sandblasting; surface roughness 0.2 |
| Aligner Model | MR300-2 type internal expansion car aligner (composed of front and rear aligners, adjusting the installation position according to the wheelbase) |
| Straightening Principle | The PLC determines that the vehicle is in place. → The solenoid valve moves. The → cylinder pushes the platform. The moving mechanism synchronously expands from the inside → out. The tire moves left and right. The → vehicle centerline coincides with the equipment centerline. |
| Structure of the aligner | The mobile mechanism is a "" -shaped structure, and the left and right push rod connections ensure synchronization and distance consistency; the bearing connection between the column and the swing rod; the bearing connection between the swing rod and the tie rod; the middle vertical rod bolt connection is easy to disassemble and maintain |
| Material for aligner | Front axle V-shaped groove: 4 10mm steel plates of the same specifications as 2; main frame channel steel welding |
| Control System | Siemens PLC main control; wiring (pull wire) switch to achieve aligner push rod out and off; red warning light indicates calibration status |
| Production Beats | Regular production beat<60 秒/台 |
| production constraints | Production program double shift 300,000 vehicles/year; working 300 days a year, double shift system, 10 hours per shift |
| Environmental requirements | Relative humidity 0 ~ 40%; equipment running noise is not more than 70dB (A) |
| Applicable standards | Complies with the relevant testing requirements of GB7258-2012 "Technical Conditions for Motor Vehicle Operation Safety", and complies with relevant ISO standards, national standards and industry standards |
Contact us
Beijing Taiyuanxiang Technology Co., Ltd. Phone: 010-89780650 Mobile: 18611929790 (Li Yongpo)Email: liyongpo@taiyuanxiang.cn
Address: Room 3027, Building 1, Hongfu No. 10, Beiqijia Town, Changping District, Beijing
Service content: Scheme design and basic funding, equipment manufacturing and integration, transportation installation and commissioning, operation training, acceptance support, after-sales maintenance and spare parts supply Note: The parameters and pictures on this page are from the product technical program and are used only for product introduction. The size, configuration and technical parameters of the equipment can be customized according to the requirements of the user's model and production line. Any updates are subject to the contract and technical agreement without notice.
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Synchronous expansion of the movable mechanism of the "of" font inside the aligner