Vehicle Test Line Networking System (DMS Data Acquisition)
Oem Eol Testing EquipmentWorkshop devices networked to a master PC with SQL Server database and report printing; automatically collects alignment, headlight, side-slip, sound level, speed, brake, ABS, axle load and emission data, capacity 1,000,000 vehicles
Product Details
Vehicle off-line testing equipment | Beijing Taiyuanxiang Technology Co., Ltd.
Detection line networking system (DMS data collection and networking)
Station equipment networking + master data collection + SQL Server database + report printing; automatic collection of four-wheel positioning, headlights, side slip, sound level, speed, brake, ABS, axle weight, exhaust gas data, can store 1 million vehicles
Detection line network layout: station computer, server, print room and factory network isolation| Automatic collection of all project data Four-wheel positioning, headlights, side slip, horn sound level, speed, braking, ABS, axle load, exhaust gas and other test results are automatically collected and stored without manual input. | Real-time communication The main control computer receives the test data sent by the PLC or PC of each detection device in real time through industrial Ethernet (TCP/IP 100MB), and processes, queries, reports and prints the data. | Reporting & Printing Management When printing the "Vehicle Safety Inspection Record Form", a separate page is provided. The operator can scan the code or enter the 17-digit VIN code, 15-digit material number and the maximum 25-digit length engine number on the keyboard to automatically identify and extract all the information that the vehicle needs to print. |
产品概述
The detection line networking system is responsible for the networking of the entire detection line, including all network software and hardware, related interfaces, servers and backup servers. The final test results and exemption sheets can be printed out in the certificate printing room, and all communication standards are provided.
The data collection system is used to automatically collect, store and print out the complete offline test data: four-wheel positioning, headlights, side slip, horn sound level, speed, braking, ABS, axle load, tail gas. The host computer can automatically collect and store the data of all test items; the host computer receives the test data sent by each test equipment PLC or PC through industrial Ethernet (TCP/IP 100MB) in real time, and processes, queries, reports, and prints the data.
All station computers are connected to the inspection line LAN switch; the server is also connected to the LAN switch to provide services for inspection line data transmission and storage; the network laser printer provides inspection report printing services. The LAN value-added hardware firewall router isolates the LAN from the factory network, and the access rights are managed by the administrator, effectively isolating the two networks and preventing the spread of viruses.
The main server of the system (including laser printer and scanning gun) is installed in the vehicle qualification certificate printing room. The data transmitted to the main server of the print room is transmitted using optical fiber. The dual hard disks are used as mirrors of each other. When the main hard disk is not working, it can be quickly switched to the secondary hard disk recovery system to work normally.
Core Strengths
■Automatic collection of all project data: four-wheel positioning, headlights, side sliding, horn sound level, speed, braking, ABS, axle load, exhaust gas and other test results are automatically collected and stored without manual input. ■Real-time communication: The main control computer receives the test data sent by each detection equipment PLC or PC through industrial Ethernet (TCP/IP 100MB) in real time, and processes, queries, reports and prints the data. ■Report and print management: Provide a separate page when printing the "Vehicle Safety Inspection Record Form". The operator can scan the code or enter the 17-digit VIN code, 15-digit material number and the maximum 25-digit length engine number on the keyboard to automatically identify and extract all the information that the vehicle needs to print. ■Data completion and printing-free configuration: When the test data cannot be obtained from the device, the corresponding database can be automatically filled in the master server through human settings; non-test data can be automatically filled in the database corresponding to the item number; some models do not need to be printed or some items do not need to be printed, and can also be printed through the database. ■Retrospective printing records: The print records are stored in the Printed Data Sheet for at least three months for retrospective inquiry. When the storage space is insufficient, there is a prompt; when the same vehicle is printed multiple times, the interface prompts the number of prints, and the operator decides whether to print. After printing, the print time stamp is written and the latest data is saved. | ■Non-conforming data reminder: If non-conforming data appears at the time of printing or a result is not collected, the display will prompt that the vehicle must be retested or the corresponding data must be modified by an authorized operator. ■Network isolation and antivirus: Isolate the LAN from the factory network through the LAN value-added hardware firewall router, and the access rights are managed by the administrator to prevent the spread of viruses. ■Highly reliable storage: The server adopts the form of dual hard disk mirroring, and the secondary hard disk can be quickly switched when the main hard disk fails; the database can maintain the test data of not less than 1,000,000 vehicles and meet the storage and query requirements. ■Future-oriented expansion: The system reserves conditions for subsequent expansion (quality monitoring system, material call, error prevention system, etc.) on the network and hardware, and the database is open. ■Standard wiring: Class 5 shielded twisted-pair connection is adopted between the data collector and the on-site fiber optic switch, and 8-core fiber optic wire transmission is adopted between the on-site fiber optic switch and the print room fiber optic switch; the shielded twisted-pair wire and fiber optic wire are protected by 60mm × 25mm metal wiring slots; the wiring construction and auxiliary materials such as galvanized iron pipes, threaded steel, and angle steel are responsible for us. |
Structure and Details
DMS network master control program: barcode reading, model retrieval, detection scheduling and data acquisition | Data query statistics: test data query, report printing and Excel export |
(II) Main technical parameters
| System Composition | Login machines, servers (master and backup servers), network switches, network cabling, MES networking software, equipment documentation, installation debugging and training paternity services |
| Data Acquisition Scope | four-wheel positioning, headlights, side slip, horn sound level, speed, brake, ABS, axle load, tail gas |
| Communication Method | Industrial Ethernet TCP/IP 100MB, real-time receipt of test data sent by each detection device PLC or PC |
| Primary Server Location | In the printing room of the vehicle certificate of conformity (including laser printer and scanning gun); optical fiber transmission from the site to the main server of the printing room |
| Server Storage | Dual hard disk format, mutual mirroring; primary hard disk failure can quickly switch secondary hard disk recovery system work |
| Database | SQL Server; can maintain the test data of not less than 1,000,000 vehicles and meet the storage and query requirements; the database is open and can be output in Access or Excel Chinese format |
| 操作系统 | Genuine Windows 10 home |
| Software module | Login Procedure (input detection vehicle information and send it to the master control program), master control program DMS (barcode scanning and reading, model information retrieval, issuance of various stations, vehicle detection scheduling, detection data collection and storage and final report printing), data query statistics (data query, model maintenance, color maintenance, lighting parameters, report format definition, data analysis) |
| Data analysis | The data analysis program on the server can perform statistical analysis of data trends, averages, variance, etc. of the test results and print the results |
| Reports & Queries | Print the "Vehicle Safety Inspection Record Form"; you can press the VIN code (scan code or keyboard input) to query all the test data; the query results can print the report and export Excel |
| Retroactive Printing | Printed records are stored in the Printed Data Sheet for at least three months; prompts and timescale records are printed multiple times; prompts are given for insufficient storage space |
| Data Completion Mechanism | Missing detection data can be automatically filled by manual setting; non-detection data can be automatically filled according to the database corresponding to the material number; it can not be printed according to the model/item configuration |
| Network equipment | Network switch (Huawei 16-port Gigabit); network docking with factory MES system |
| Network cabling | Super five types of network cables; wiring slots are used in the field; 8-core optical fiber is used from the field to the printing room; Category 5 shielded twisted-pair cables are used from the data collector to the field switch; 60mm × 25mm metal wire slots in the wiring slot |
| Network Quarantine | LAN value-added hardware Firewall Router isolates LAN and factory network, access rights are managed by administrator |
Contact us
Beijing Taiyuanxiang Technology Co., Ltd. Phone: 010-89780650 Mobile: 18611929790 (Li Yongpo)Email: liyongpo@taiyuanxiang.cn
Address: Room 3027, Building 1, Hongfu No. 10, Beiqijia Town, Changping District, Beijing
Service content: Scheme design and basic funding, equipment manufacturing and integration, transportation installation and commissioning, operation training, acceptance support, after-sales maintenance and spare parts supply Note: The parameters and pictures on this page are from the product technical program and are used only for product introduction. The size, configuration and technical parameters of the equipment can be customized according to the requirements of the user's model and production line. Any updates are subject to the contract and technical agreement without notice.
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DMS network master control program: barcode reading, model retrieval, detection scheduling and data acquisition
Data query statistics: test data query, report printing and Excel export