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Wheel Aligner JohnBean i-Aligner Platinum³

Agency

JohnBean i-Aligner™ imaging alignment system for OEM end-of-line wheel alignment inspection

Product Details

JohnBean · i-Aligner™ patented positioning imaging system | Vehicle off-line four-wheel positioning detection equipment

Four-wheel aligner Jabon Extreme Edition (i-Aligner Platinum ³ Extreme Edition)

Vehicle through installation | 2 minutes to read basic four-wheel positioning data | 20,000 vehicle models original factory data | Equipment does not need regular calibrationi-Aligner Platinum³ 至尊版四轮定位仪整机正面i-Aligner Platinum ³ Extreme Edition four-wheel aligner: Automatic lifting measurement unit, tool cabinet and embedded industrial computer integrated layout
2 minutes Read basic four-wheel positioning data
No Rim Compensation Required for Measurement
20,000 species 30 years of original vehicle specification data
Locate models quickly and precisely
No electronics Target disk replaces electronic sensor
Eliminate circuit failure hazards

产品概述

the i-Aligner Platinum ³ Extreme Edition (Jabin Extreme Edition) four-wheel positioner adopts a vehicle pass-through installation method, which is convenient to deploy in the detection line. The vehicle can enter the next station through this station, which is convenient for pipeline use. The equipment can be used for both pits and lifts, and the form of the station is flexible. The device uses i-Aligner's patented positioning imaging system to provide accurate and real-time measurements, further reducing installation and measurement time and improving production efficiency;This proven technology, combined with easy-to-use software, allows operators to read data faster. Combined with high-resolution, multiprocessor camera technology, the device delivers accurate, vivid positioning readings and diagnostic data.

In terms of measurement methods, the Jabin Extreme Edition adopts the target disk scheme: the target disk does not contain electronic components, replacing traditional electronic sensors and eliminating equipment failures that may be caused by circuits; there is no need for steel ring compensation during measurement, which reduces measurement time and improves accuracy. Advanced software enables the camera to automatically track and adjust the height of the vehicle as it rises and falls, and the camera can automatically capture the wheel target disk with high accuracy, so that it can maintain stable readings when working on the lift.The software system is simple to operate, and the basic four-wheel positioning data can be read in two minutes. The maintenance of the equipment is simple and easy, and there is no need for regular calibration, which is conducive to reducing maintenance investment and downtime in long-term use.

In terms of data, the built-in vehicle specification database has the original vehicle specification data and information of more than 20,000 models in the past 30 years, enabling operators to quickly and accurately find the corresponding model; the configuration of computer wireless transmission makes the station layout more flexible.The equipment is equipped with embedded industrial controllers (including win7 Home and Pro42 measurement software), 2 sets of automatic lifting measurement units, 4 sets of target fixtures, and auxiliary equipment such as brake pedal lockers, steering wheel lockers, vehicle wedges, manual locking corner discs, corner disc pads, etc., which can directly constitute a complete four-wheel positioning detection station. It is suitable for vehicle factory detection lines, vehicle offline detection, 4S shop and comprehensive repair shop positioning detection and chassis diagnosis and other scenarios.

Core Strengths

■The vehicle is conveniently deployed to the detection line through a type of installation, and the vehicle can be used for the next station through this station to facilitate the use of the assembly line.

■It can be used in pits or with lifts. The same model can be adapted to two workstations, which is convenient for the production line and after-sales workshop to choose the layout according to the on-site conditions.

■Aligner's patented positioning imaging system provides accurate, real-time measurements, further reducing installation and measurement time and increasing productivity; proven technology combined with easy-to-use software allows operators to read data faster.

■High-resolution, multiprocessor camera technology delivers accurate, vivid positioning readings and diagnostic data.

■Advanced software enables the camera to automatically track and adjust the height of the vehicle as it rises and falls, the camera to automatically capture the wheel target disk with high accuracy, and the work on the lift can also stabilize the reading.

■The target disk has no electronic components, replacing traditional electronic sensors, eliminating possible equipment failures caused by circuits and reducing long-term failure rates and spare parts costs.

■The computer transmits wirelessly, and the layout of the station is more flexible, reducing the restrictions on the layout of the station and the passage of the vehicle.

■The measurement process eliminates the need for rim compensation, shortens the measurement time, and improves accuracy.

■The software system is simple to operate, and reads the basic four-wheel positioning data within two minutes to adapt to the rhythm of the detection line and the quick repair business.

■Maintenance is easy and the equipment does not need to be calibrated regularly; the vehicle specification database has original vehicle specification data and information for more than 20,000 models in the past 30 years, enabling operators to quickly and accurately find the corresponding model.

Structure and detail display

i-Aligner Platinum³ 至尊版四轮定位仪现场应用

Pass-through station arrangement:The Jaban Extreme Edition adopts a vehicle pass-through installation method. The vehicle can directly enter the next station through this station, which is suitable for pipeline detection line deployment. The equipment can be used in pits or with lifts. The form of the station can be determined according to the conditions of the plant.

Automatic lifting of the measuring unit:It is equipped with 2 sets of automatic lifting measuring units, and the height of the measuring unit is automatically adjusted according to the lifting state of the vehicle; advanced software enables the camera to automatically track and adjust the height of the vehicle when it is lifting and lowering, and the camera can automatically capture the target disk of the wheel with high precision.

Target disk and target fixture:The target disk does not contain electronic components, replacing traditional electronic sensors and eliminating equipment failures that may be caused by circuits; there is no need for steel ring compensation during measurement, which reduces measurement time and improves accuracy. 4 sets of standard target fixtures for mounting the target disc to the four wheels; wireless transmission between the computer and the measuring unit makes the station layout more flexible.

i-Aligner Platinum³ 至尊版四轮定位仪现场使用
i-Aligner Platinum³ 至尊版四轮定位仪现场案例

Software & Data:The device comes standard with an embedded industrial computer, including win7 Home and Pro42 measurement software. The software system is easy to operate and reads basic four-wheel positioning data in two minutes; the vehicle specification database has original vehicle specification data and information of more than 20,000 models in the past 30 years, enabling operators to quickly and accurately find the corresponding model. High-resolution, multiprocessor camera technology delivers accurate, vivid positioning readings and diagnostic data.

Station aids:1 standard tool cabinet for storing target fixtures and adjustment tools; 1 standard brake pedal locker and 1 steering wheel locker for fixing the brake pedal and steering wheel during measurement and adjustment; 4 standard vehicle wedges, 2 manual locking corner discs and 4 corner disc cushion blocks, with front wheel angle measurement and vehicle positioning operation. Before measuring, install the target fixture and target disk, lock the brake pedal and steering wheel, and then complete the reading and adjustment according to the software prompts.

i-Aligner Platinum³ 至尊版四轮定位仪现场应用案例
Foundation requirements:Concrete floor at least 4 inches.Do not install on asphalt or other unstable ground.

Technical Parameters

Whole machine and functional parameters

Installation MethodThe vehicle is conveniently deployed to the detection line through a type of installation, and the vehicle can be used to carry out the next station through this station.
Applicable stationsCan be used in pits or with hoists
Positioning imaging systemAligner's patented positioning imaging system provides accurate, real-time measurements
Camera technologyHigh-resolution, multiprocessor camera technology that delivers accurate, vivid positioning readings and diagnostic data; the camera automatically tracks height adjustments as the vehicle ascends and descends
Target Disk TypeThe target disk has no electronic components, replacing traditional electronic sensors.
Data TransfersComputer wireless transmission
Ring CompensationRim compensation is not required for measurements
Measurement speedRead basic four-round positioning data in two minutes
Calibration RequirementsEasy to maintain, equipment does not need to be calibrated regularly
A database on vehicles;Original vehicle specifications data and information for more than 20,000 models over the past 30 years
Measuring SoftwareEmbedded industrial computer with win7 Home and Pro42 measurement software
Foundation requirementsConcrete floor is at least 4 inches and cannot be installed on asphalt or other unstable ground

Measurement range and accuracy

Alignment Angle Measuring range Accuracy Range
Sai (Main Pin Inclination)300. 04%
Thrust Angle35<0.01
Front Caster (Main Pin Rear Inclination)300. 04%
Front Camber550. 02
Rear Camber550 03
Front Individual Toe351
Front Total Toe601
Rear Individual Toe351
Rear Total Toe401
Max Steering Angle350 03
※ The values in the table are i-Aligner Platinum ³ (Extreme Edition) standard configuration data, directly from the product measurement range and accuracy data, unchanged.

Standard configurations and options

Standard Configuration (Scope of Supply)

NO. Name Quantity
1Automatic lifting of the measuring unit2
2Tool cabinet1
3Embedded industrial computer with win7 Home and Pro42 measurement software1
4Target fixture4
5Brake pedal locker1
6方向盘锁定器1
7车辆楔子4
8手动锁止转角盘2
9转角盘垫块4

选配件

NO. Name Quantity
1Barcode Gun1
2气动转盘2
3RCP 标定工具1
※ 上表所列条码枪、气动转盘、RCP 标定工具为选配件;标准配置中为手动锁止转角盘 2 套,气动转盘为选配。实际配置以合同约定为准。

Process Workflow

杰奔至尊版四轮定位仪的典型作业流程以“车辆通过式驶入—目标盘装夹—自动成像测量—按软件提示调整—数据留存—车辆驶出”为主线,全程无需钢圈补偿,两分钟内即可读取基本的四轮定位数据。具体步骤如下:

  1. 车辆驶入工位:车辆按通过式布置驶入定位工位,前轮落于手动锁止转角盘上,后轮按工位形式就位;车辆楔子用于防止车辆移动。
  2. 安装标靶夹具与目标盘:使用 4 套标靶夹具将无电子元器件的目标盘安装到四个车轮上,无需在车轮上设置电子适配器。
  3. 固定车辆与方向盘:安装制动踏板锁定器固定制动踏板,安装方向盘锁定器固定方向盘,保证测量与调整过程中车辆姿态稳定。
  4. 读取车型数据:通过车规数据库(过去 30 年、超过 20000 种车型的原厂车规数据和信息)快速、精确地找到相应车型;如选配条码枪,可扫描车辆条码直接调取车型数据。
  5. 自动升降与相机成像:可自动升降测量单元调整高度,高级软件使车辆上升下降时相机能自动跟踪调节它的高度,照相机自动捕捉车轮目标盘并伴有高精度。
  6. 读取定位数据:软件系统操作简便,两分钟内读取基本的四轮定位数据,覆盖主销内倾角、推力角、主销后倾角、前后轮外倾角、前后轮单个前束与总前束、最大转角等项目。
  7. 底盘调整:按照软件显示的定位读数与诊断数据调整底盘,测量过程无需进行钢圈补偿,可直接依据读数进行调整。
  8. 复测与确认:调整后重新读取数据,确认各项定位角度进入目标范围;必要时使用选配的气动转盘进行转角测量与调整。
  9. 数据留存:测量与调整结果通过电脑无线传输至工位计算机,结合 Pro42 测量软件完成数据记录与报告输出。
  10. 拆卸与驶出:拆卸方向盘锁定器、制动踏板锁定器与标靶夹具,车辆通过本工位驶入下一工位。

Scenario/Project Case

杰奔至尊版采用车辆通过式安装方式,方便部署于检测线,车辆可通过此工位进行下一工位,方便流水线使用,因此特别适合整车厂总装下线检测线与整车检测工位;同时设备可用于地坑或配合举升机进行使用,也适用于 4S 店、综合维修厂的定位检测与底盘诊断业务。设备无需定期标定、测量时无需钢圈补偿、两分钟即可读取基本四轮定位数据,可有效缩短单台车辆占用工位的时间。地基方面要求混凝土地面至少 4 英寸,不能在沥青或其它不稳固地面安装。

以下为设备在现场使用与交付中的实际图片,展示通过式工位布置、目标盘装夹、软件读数与车辆调整等作业环节。

Support

Warranty: One year free warranty and lifetime discount service for the hardware equipment and network system provided. During the free warranty period, any damage caused by the quality and technical failure of the equipment itself, the installation process, etc., shall be repaired and replaced by our company free of charge.

Software upgrades: The latest software updates or upgrades are available free of charge for life.

Personnel training: Provide on-site training services to user operators and technicians, so that operators can master the operation and use of all equipment software, so that technicians can master the working principle of the entire system and the diagnosis and maintenance of common faults. After the installation of each project is completed, an engineering technician can be left to provide on-site guidance according to the situation to ensure that the operators and technicians of each position of the user can be qualified to evacuate after their work.

Repair response time: After receiving the call from the user, the repair response time is within 4 hours, and the on-site time is within 24 hours.

Contact us

北京泰元祥科技有限公司 电话:010-89780650  手机:18611929790(李永坡)
邮箱:liyongpo@taiyuanxiang.cn
地址:北京市昌平区北七家镇宏福 10 号院 1 号楼 3027 室
服务内容:整机销售、安装调试、标定与精度核查、操作培训、售后维修及备件供应 注:本页产品图片、参数及功能描述整理自产品技术资料,仅用于产品介绍;产品外观、配置及技术参数如有更新,恕不另行通知,具体以实物及合同约定为准。

FAQ

With 8-camera 3D dynamic measurement, accuracy reaches ±0.02° without periodic calibration.
Available in 3t/10t/13t series covering cars, trucks and buses, with optional ABS simulation and EBD evaluation.
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